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Improving garment quality is essential for building a strong reputation in the fashion industry and satisfying customers. Here are some steps you can take to improve garment quality:
AQL stands for “Acceptable Quality Level.” It is a statistical measure used in quality control to determine the maximum number of defects that are acceptable in a product or batch of products. AQL is typically expressed as a percentage or a ratio.
In practical terms, AQL is used to set a benchmark for quality control inspectors to use when inspecting a sample of a product. The inspector will examine the sample and compare the number of defects found to the AQL level. If the number of defects is within the acceptable level, the batch is approved for shipment or distribution. If the number of defects exceeds the acceptable level, the batch is rejected and corrective action is taken.
AQL is used in many industries, including manufacturing, textiles, and electronics. The specific AQL level used will depend on factors such as the product type, customer requirements, and industry standards.
The concept of Acceptable Quality Level (AQL) was first developed during World War II by the United States military. The military needed a way to ensure that supplies and equipment being produced by manufacturers met certain quality standards, but they also needed a way to quickly and efficiently inspect large quantities of items.
To address these needs, the military developed the AQL system, which is based on statistical sampling techniques. The AQL system allowed inspectors to quickly evaluate a sample of items from a larger batch, and determine if the batch met certain quality standards.
After the war, the AQL system was adopted by many industries, including manufacturing, textiles, and electronics. Over time, the AQL system was refined and standardized, and it became a widely accepted tool for quality control.
Today, the AQL system is an integral part of quality control in many industries, and it is used by companies around the world to ensure that their products meet the desired quality standards. While the specific AQL levels used may vary depending on the industry and the product type, the underlying principles of statistical sampling and quality control remain the same.
To use AQL for garment inspection, you will need to follow these steps:
Define the AQL level: Determine the AQL level that will be used for the inspection. This level should be based on the product type, customer requirements, and industry standards.
Determine the Sample Size: Determine the sample size that will be used for the inspection. This will typically be a percentage of the total batch size, and will depend on the AQL level and the level of confidence desired.
Conduct the Inspection: Inspect the sample of garments using the AQL level as the maximum allowable number of defects. The inspector should examine the garments for defects such as loose threads, stains, incorrect labeling, and other issues.
Record the Results: Record the number of defects found during the inspection, as well as the total number of garments inspected. This information should be used to calculate the actual defect rate.
Determine whether the Batch Passes or Fails: Use the actual defect rate and the AQL level to determine whether the batch passes or fails the inspection. If the actual defect rate is within the AQL level, the batch is approved for shipment. If the actual defect rate exceeds the AQL level, the batch is rejected and corrective action is taken.
Minimizing garment defects is crucial for maintaining a high level of quality and satisfying customers. Here are some steps you can take to minimize garment defects:
Establish clear Quality Standards: Establish clear quality standards for your garments and ensure that all workers are aware of them. This will help to ensure that everyone is working towards the same quality goals.
Inspect Materials before production: Inspect all materials before production to ensure that they meet the desired quality standards. This includes fabrics, trims, and other materials used in the garment.
Conduct In-process Inspections: Conduct in-process inspections during the production process to identify defects early and take corrective action. This can include inspecting cut pieces, inspecting seams and stitching, and checking measurements.
Conduct Final Inspections: Conduct final inspections to ensure that the finished garment meets the desired quality standards. This can include checking for loose threads, stains, and other defects.
Use Quality Control tools: Use quality control tools such as checklists, charts, and graphs to track defects and identify patterns. This will help you to identify areas for improvement and take corrective action.
Train workers: Train workers on proper handling of fabrics, proper sewing techniques, and best practices for minimizing defects. This will help to ensure that the garments are produced with minimal defects.
Implement Corrective action plans: Implement corrective action plans when defects are identified to prevent similar defects from occurring in the future. This can include reworking the garment, modifying production processes, or revising quality standards.
Use proper Cutting Techniques: Use proper cutting techniques to ensure that each garment piece is cut accurately and consistently. This will help to reduce errors in the production process and minimize defects.
Use proper Thread and Needle combinations: Use proper thread and needle combinations to ensure that the stitching is strong and durable. This will help to prevent loose threads and other defects.
Use proper Equipment: Use proper equipment such as sewing machines, irons, and cutting machines to ensure that the production process is efficient and accurate. This will help to minimize defects and improve productivity.
Conduct Testing: Conduct testing on the finished garment to ensure that it meets the desired quality standards. This can include testing for colorfastness, shrinkage, and durability.
Monitor Production processes: Monitor production processes to identify areas for improvement and take corrective action. This can include monitoring worker performance, production flow, and equipment maintenance.
Use Statistical Process Control (SPC): Use statistical process control (SPC) to monitor and control the production process. This will help to identify and correct any variations in the production process that may lead to defects.
The European Union (EU) has several regulations in place regarding product inspections to ensure consumer safety and protection. Here are some of the key regulations:
General Product Safety Directive: This directive applies to all consumer products, including those not covered by other specific EU legislation. It requires manufacturers to ensure that their products are safe for consumers and to take corrective action if necessary.
Toy Safety Directive: This directive sets safety standards for toys sold within the EU, including requirements for labeling, packaging, and warning notices.
Machinery Directive: This directive regulates the safety of machinery and equipment used in workplaces within the EU. It requires manufacturers to ensure that their products meet safety requirements and to provide appropriate instructions and warnings.
Medical Devices Regulation: This regulation sets safety standards for medical devices sold within the EU, including requirements for clinical evaluations, conformity assessments, and post-market surveillance.
REACH Regulation: This regulation requires manufacturers to register and provide information on the chemicals used in their products to ensure that they do not pose a risk to human health or the environment.
Food Safety Regulation: This regulation sets safety standards for food products sold within the EU, including requirements for labeling, packaging, and hygiene.
Cosmetics Regulation: This regulation sets safety standards for cosmetics sold within the EU, including requirements for labeling, packaging, and ingredients.
CE Marking: This is a mandatory conformity marking for products sold within the European Economic Area (EEA) that indicates the product meets the requirements of relevant EU legislation. The CE marking is required for a wide range of products, including toys, machinery, medical devices, and construction products.
Market Surveillance Regulation: This regulation sets out the procedures for monitoring and enforcing compliance with EU product safety rules, including inspections, testing, and corrective actions. It also establishes cooperation mechanisms between member states and the European Commission to ensure consistent enforcement.
Rapid Alert System for Dangerous Non-Food Products (RAPEX): This system is used to quickly notify member states of any dangerous products that have been identified in the EU market. This allows for swift action to be taken to protect consumers.
Consumer Product Safety Network (CPSN): This network facilitates cooperation and information sharing between member states and the European Commission on product safety issues.
European Chemicals Agency (ECHA): The ECHA is responsible for implementing the REACH regulation and ensuring the safe use of chemicals in the EU. It maintains a database of registered chemicals and provides guidance to manufacturers on compliance.
Customs Controls: Customs authorities in the EU are responsible for enforcing regulations on imported products to ensure they meet safety standards. This includes inspecting products at the border and carrying out laboratory tests where necessary.
In the United States, there are several federal agencies responsible for regulating product safety. Here are some key regulations related to product safety:
Consumer Product Safety Act (CPSA): This act established the Consumer Product Safety Commission (CPSC), which is responsible for protecting the public from unreasonable risks of injury or death associated with consumer products. The CPSC has the authority to develop safety standards and guidelines for products, ban unsafe products, and conduct recalls.
Federal Food, Drug, and Cosmetic Act (FFDCA): This act regulates the safety of food, drugs, medical devices, and cosmetics sold in the United States. The Food and Drug Administration (FDA) is responsible for enforcing the FFDCA and ensuring that products are safe and effective.
Occupational Safety and Health Act (OSHA): This act sets standards for workplace safety and health in the United States. The Occupational Safety and Health Administration (OSHA) is responsible for enforcing these standards and conducting inspections of workplaces to ensure compliance.
National Highway Traffic Safety Administration (NHTSA): This agency is responsible for setting safety standards for motor vehicles and equipment, including tires and child safety seats. The NHTSA also conducts research on vehicle safety and investigates safety defects and noncompliance.
Environmental Protection Agency (EPA): The EPA regulates the safety of pesticides, chemicals, and other substances that may pose a risk to human health or the environment. The EPA sets standards for these substances and monitors their use and disposal.
Hazardous Materials Regulations (HMR): The HMR regulates the transportation of hazardous materials, including chemicals, explosives, and radioactive materials. The regulations set standards for packaging, labeling, and handling of these materials to ensure they are transported safely.
Flammable Fabrics Act (FFA): This act regulates the flammability of clothing, textiles, and other materials. The Consumer Product Safety Commission (CPSC) is responsible for enforcing the FFA and developing flammability standards for these products.
Child Safety Protection Act (CSPA): This act regulates the safety of children’s products, including toys, cribs, and child care articles. The CPSC is responsible for enforcing the CSPA and developing safety standards for these products.
Poison Prevention Packaging Act (PPPA): This act requires child-resistant packaging for certain household substances that may be harmful if ingested, such as prescription drugs and cleaning products. The Consumer Product Safety Commission (CPSC) is responsible for enforcing the PPPA.
Children’s Online Privacy Protection Act (COPPA): This act regulates the collection of personal information from children under 13 by online services and websites. The Federal Trade Commission (FTC) is responsible for enforcing COPPA.
Federal Hazardous Substances Act (FHSA): This act regulates the labeling and packaging of hazardous household products. The Consumer Product Safety Commission (CPSC) is responsible for enforcing the FHSA and developing labeling requirements for these products.
Toy Safety Standards: The CPSC has established safety standards for toys sold in the US, including requirements for labeling, testing, and age appropriateness.
Consumer Product Safety Improvement Act (CPSIA): This act strengthened the Consumer Product Safety Commission’s authority to regulate product safety and established new requirements for testing and certifying products.
Overall, these regulations and acts aim to ensure that products sold in the US are safe and do not pose a risk to public health or safety. Companies that violate these regulations can face fines, legal action, and damage to their reputation. Consumers can report product safety issues to the appropriate agencies and take steps to protect themselves by reading product labels and following usage instructions.
In Canada, product safety regulations are administered by Health Canada’s Consumer Product Safety Program (CPSP). Here are some key regulations related to product safety in Canada:
Canada Consumer Product Safety Act (CCPSA): This act regulates the safety of consumer products sold in Canada. The CPSP is responsible for enforcing the CCPSA and has the authority to develop safety standards, order recalls of unsafe products, and impose fines for non-compliance.
Hazardous Products Act (HPA): This act regulates the safety of consumer products that are considered hazardous, such as chemicals, explosives, and flammable materials. The CPSP is responsible for enforcing the HPA and has the authority to ban or restrict the sale of hazardous products.
Food and Drugs Act (FDA): This act regulates the safety and effectiveness of food, drugs, and medical devices sold in Canada. Health Canada’s Health Products and Food Branch (HPFB) is responsible for enforcing the FDA and ensuring that products are safe and effective.
Transportation of Dangerous Goods Act (TDGA): This act regulates the transportation of dangerous goods, including hazardous materials, by road, rail, air, and sea. Transport Canada is responsible for enforcing the TDGA and setting safety standards for the transportation of dangerous goods.
Radiation Emitting Devices Act (REDA): This act regulates the safety of devices that emit radiation, such as x-ray machines and medical imaging equipment. The CPSP is responsible for enforcing the REDA and ensuring that radiation-emitting devices are safe and effective.
Textile Labeling and Advertising Regulations: These regulations require textile products sold in Canada to be labeled with certain information, including the fiber content, country of origin, and care instructions.
Canada Consumer Product Safety Regulations: These regulations support the implementation of the Canada Consumer Product Safety Act and provide specific requirements for various consumer products, such as children’s toys, cribs, and pacifiers.
Children’s Jewelry Regulations: These regulations limit the amount of lead and cadmium in children’s jewelry and require manufacturers to provide warnings if their products contain these materials.
Toys Regulations: These regulations set safety requirements for toys sold in Canada, including requirements for labeling, testing, and age appropriateness.
Consumer Chemicals and Containers Regulations (CCCR): These regulations require hazardous consumer products, such as cleaning supplies and pesticides, to be labeled with specific hazard symbols and safety information.
Natural Health Products Regulations (NHP): These regulations set safety and quality standards for natural health products, including vitamins, minerals, and herbal remedies.
Motor Vehicle Safety Act (MVSA): This act regulates the safety of motor vehicles sold in Canada, including requirements for safety features, crashworthiness, and emissions.
Pest Control Products Act (PCPA): This act regulates the safety and effectiveness of pesticides sold in Canada. Health Canada’s Pest Management Regulatory Agency (PMRA) is responsible for enforcing the PCPA and ensuring that pesticides are safe for humans and the environment.
Overall, these regulations aim to protect Canadian consumers and the environment by ensuring that products sold in Canada are safe and do not pose a risk to public health or safety. Companies that violate these regulations can face fines, legal action, and damage to their reputation. Consumers can report product safety issues to the CPSP and take steps to protect themselves by reading product labels and following usage instructions.
In Australia, product safety regulations are enforced by the Australian Competition and Consumer Commission (ACCC). Here are some key regulations related to product safety in Australia:
Australian Consumer Law (ACL): This law provides a national framework for product safety in Australia. It prohibits the supply of goods that are unsafe, and provides for penalties for non-compliance.
Australian Product Safety Standards: These standards set out specific requirements for various consumer products, such as children’s toys, electrical appliances, and motor vehicles. They are designed to ensure that products sold in Australia are safe for consumers.
Trade Practices Act 1974: This act regulates fair trading in Australia and includes provisions related to product safety. It gives the ACCC the power to issue product recalls and impose fines for non-compliance.
Therapeutic Goods Act 1989: This act regulates the safety and quality of therapeutic goods, including medicines, medical devices, and other health products. The Therapeutic Goods Administration (TGA) is responsible for enforcing this act and ensuring that therapeutic goods are safe and effective.
Australian Dangerous Goods Code: This code regulates the transportation of dangerous goods by road, rail, air, and sea in Australia. It sets out specific requirements for the labeling, packaging, and handling of dangerous goods.
Electrical Equipment Safety System (EESS): This system regulates the safety of electrical equipment sold in Australia. It requires electrical products to be tested and certified before they can be sold, and provides for penalties for non-compliance.
Consumer Goods (Baby Articles and Nursery Furniture) Safety Regulations: These regulations set safety requirements for baby articles and nursery furniture sold in Australia, including requirements for labeling, testing, and safety standards.
Consumer Goods (Cosmetics) Information Standard: This standard sets out specific labeling requirements for cosmetics sold in Australia, including the mandatory listing of ingredients and warnings about potential health risks.
Consumer Goods (Swimming and Flotation Aids) Safety Standard: This standard sets safety requirements for swimming and flotation aids sold in Australia, including requirements for labeling, testing, and safety standards.
Consumer Goods (Quad Bikes) Safety Standard: This standard sets safety requirements for quad bikes sold in Australia, including requirements for design and safety features, warnings, and instructions for use.
Mandatory Standards for Household Chemical Products: These mandatory standards set out specific labeling and packaging requirements for household chemical products sold in Australia, such as cleaning products and insecticides.
Motor Vehicle Standards Act 1989: This act regulates the safety and environmental performance of motor vehicles sold in Australia, including requirements for safety features, emissions, and crashworthiness.
Overall, these regulations aim to protect Australian consumers and the environment by ensuring that products sold in Australia are safe and do not pose a risk to public health or safety. Companies that violate these regulations can face fines, legal action, and damage to their reputation. Consumers can report product safety issues to the ACCC and take steps to protect themselves by reading product labels and following usage instructions.
Japan has a number of product safety regulations in place to protect consumers. Here are some key regulations related to product safety in Japan:
Consumer Product Safety Act: This law provides a framework for ensuring the safety of consumer products in Japan. It requires manufacturers and importers to report any defects or hazards associated with their products and provides for recalls and other corrective actions as necessary.
Food Sanitation Act: This law regulates the safety of food products in Japan. It sets standards for food additives, food labeling, and food hygiene, and requires food producers to conduct regular inspections and testing to ensure compliance.
Electrical Appliance and Material Safety Law: This law regulates the safety of electrical appliances and materials in Japan. It sets standards for electrical equipment and materials, requires testing and certification of these products, and provides for recalls and other corrective actions as necessary.
Pharmaceutical and Medical Devices Act: This law regulates the safety of pharmaceuticals and medical devices in Japan. It requires manufacturers and importers to conduct clinical trials and submit data to the government for approval, and provides for recalls and other corrective actions as necessary.
Chemical Substances Control Law: This law regulates the manufacture, import, and use of chemicals in Japan. It requires companies to register new chemicals and submit data on their safety, and provides for restrictions and bans on certain chemicals as necessary.
Japan Quality Assurance Organization (JQA): This organization is responsible for testing and certifying products to ensure compliance with Japanese safety standards. It provides certification services for a wide range of products, including electrical appliances, toys, and medical devices.
Japan Consumer Affairs Agency (CAA): This agency is responsible for protecting consumer interests and promoting consumer safety in Japan. It provides information on product safety and handles consumer complaints and inquiries related to product safety.
Japan Toy Association (JTA): This association is responsible for regulating the safety of toys in Japan. It sets standards for toy safety and conducts testing and certification to ensure compliance with these standards.
Ministry of Health, Labour and Welfare (MHLW): This ministry is responsible for regulating the safety of pharmaceuticals, medical devices, and cosmetics in Japan. It conducts inspections and audits of manufacturers and importers to ensure compliance with safety standards.
National Institute of Technology and Evaluation (NITE): This institute is responsible for conducting product testing and certification in Japan. It provides certification services for a wide range of products, including electrical appliances, machinery, and construction materials.
Overall, these regulations and agencies work together to ensure that products sold in Japan are safe and do not pose a risk to public health or safety. Companies that violate these regulations can face fines, legal action, and damage to their reputation. Consumers can report product safety issues to the government and take steps to protect themselves by reading product labels and following usage instructions.
Brazilian Consumer Defense Code: This law provides a national framework for consumer protection in Brazil. It establishes the principle of strict liability, which means that manufacturers and suppliers are liable for damages caused by their products, regardless of fault.
National Institute of Metrology, Quality and Technology (INMETRO): This agency is responsible for enforcing product safety regulations in Brazil. It develops technical regulations and standards, conducts product testing and certification, and monitors compliance with regulations.
Brazilian Technical Regulations (RTs): These regulations establish specific requirements for various consumer products, such as toys, electrical appliances, and motor vehicles. They are designed to ensure that products sold in Brazil are safe for consumers.
Brazilian Certification System (Sistema Brasileiro de Avaliação da Conformidade or SBAC): This system is used to certify products that meet Brazilian technical regulations. It includes a network of accredited certification bodies and testing laboratories.
Brazilian National Institute of Intellectual Property (Instituto Nacional da Propriedade Industrial or INPI): This agency is responsible for registering and protecting intellectual property in Brazil, including trademarks, patents, and industrial designs. It plays an important role in ensuring that products sold in Brazil are safe and do not infringe on the intellectual property rights of others.
Brazilian National Health Surveillance Agency (Agência Nacional de Vigilância Sanitária or ANVISA): This agency is responsible for regulating and overseeing the safety of food, drugs, medical devices, and other health products in Brazil. It sets safety and quality standards for these products and monitors compliance with regulations.
Brazilian National Institute of Toxicology (Instituto Nacional de Toxicologia or INT): This institute is responsible for conducting research and providing technical support related to toxicology and chemical safety in Brazil. It also provides guidance on the safe use and disposal of chemicals and hazardous materials.
Brazilian Institute of Environment and Renewable Natural Resources (Instituto Brasileiro do Meio Ambiente e dos Recursos Naturais Renováveis or IBAMA): This institute is responsible for regulating and enforcing environmental laws and regulations in Brazil. It monitors the impact of products on the environment and takes action to prevent or mitigate harm.
Brazilian Association of Technical Standards (Associação Brasileira de Normas Técnicas or ABNT): This association is responsible for developing and promoting technical standards in Brazil. It works with industry, government, and other stakeholders to develop standards that promote safety, quality, and environmental protection.
Brazilian Ministry of Justice and Public Security: This ministry is responsible for enforcing consumer protection laws in Brazil, including those related to product safety. It investigates and prosecutes companies that violate consumer protection laws and takes action to protect consumers from unsafe products.
Overall, these regulations and agencies work together to ensure that products sold in Brazil are safe and do not pose a risk to public health or safety. Companies that violate these regulations can face fines, legal action, and damage to their reputation. Consumers can report product safety issues to these agencies and take steps to protect themselves by reading product labels and following usage instructions.
In India, product safety regulations are enforced by the Bureau of Indian Standards (BIS), which is responsible for developing and implementing safety standards for a wide range of products. Here are some key regulations related to product safety in India:
Bureau of Indian Standards (BIS) Act, 1986: This act provides the legal framework for the BIS to develop and enforce safety standards for products sold in India. The BIS is authorized to establish safety standards and issue certifications for products that meet these standards.
Consumer Protection Act, 2019: This act provides for the protection of consumers from unsafe products and unfair trade practices. It establishes a consumer protection authority to investigate and take action against violations of consumer protection laws.
Drugs and Cosmetics Act, 1940: This act regulates the safety of drugs and cosmetics in India. It requires manufacturers and importers to obtain licenses and follow safety standards for the production and sale of drugs and cosmetics.
Food Safety and Standards Act, 2006: This act regulates the safety of food products in India. It sets standards for food additives, food labeling, and food hygiene, and requires food producers to conduct regular inspections and testing to ensure compliance.
Central Motor Vehicles Rules, 1989: These rules regulate the safety of motor vehicles in India. They set standards for vehicle construction, emissions, and safety features, and require manufacturers to conduct regular inspections and testing to ensure compliance.
Indian Toy Safety Standard, 2020: This standard regulates the safety of toys in India. It sets standards for toy safety and requires testing and certification of toys to ensure compliance.
Bureau of Indian Standards (BIS) certification: The BIS provides certification services for a wide range of products, including electrical appliances, machinery, and consumer goods. Companies must obtain BIS certification for their products before they can be sold in India.
Packaging and Labeling Regulations: India has strict packaging and labeling regulations to protect consumers from misleading information and unsafe products. Products sold in India must display clear and accurate labeling that includes information on ingredients, manufacturing date, expiry date, and safety warnings.
Hazardous Waste Management Rules, 2016: These rules regulate the management of hazardous waste in India. They require manufacturers and importers to follow strict guidelines for the disposal of hazardous waste to prevent environmental contamination and health risks.
Personal Protective Equipment (PPE) regulations: The government of India has issued regulations for the production and sale of personal protective equipment such as masks, gloves, and protective clothing. These regulations ensure that PPE meets safety standards and provides adequate protection against infectious diseases.
Import and Export Regulations: The government of India has established regulations for the import and export of products to ensure that they meet safety standards and do not pose a risk to public health or safety. Importers must obtain necessary permits and follow strict guidelines for the import of goods.
Overall, India has a comprehensive regulatory framework to ensure that products sold in the country are safe for consumers and do not pose a risk to public health or safety. Companies that violate these regulations can face fines, legal action, and damage to their reputation. Consumers can report product safety issues to the government and take steps to protect themselves by reading product labels and following usage instructions.
Sourcing from Bangladesh can be done through various sectors such as Readymade Garments, Leather & Leather Products, Jute & Jute Products, Home Decor & Home-textiles, Pharmaceuticals, Agro and Argo-processed Products (Fisheries included), Plastics, Light Engineering Products, Electric and Electronics, ICT, Ceramics and Furniture.
There are innumerable people who haven’t yet visited Bangladesh but felt its warmth by the virtue of world-class apparel made by the country. Garments with “Made in Bangladesh” tag reach people of all ages in more than 150 countries, essentially providing with their second skin, keeping them warm during winter, comfortable in summer and trendy in autumn.
Sourcing from Bangladesh can be advantageous due to various reasons such as easy availability of raw materials, low labor charges, huge workforce, favorable trade policies 1. The garment trade that began in Bangladesh in the 1970s is now more than $42.6 billion industry.
35+ years of experience in apparel manufacturing, With 4000+ factories Bangladesh is serving all major global fashion brands. All factories maintain international safety and compliance, and assessed in accordance with BSCI, WRAP, SMETA, ICS, Higg index, GTW, RTM, Join Life, ZDHC, Blue Sign, ISO, OCS, GOTS, Oekotex. Duty-free Market Access to EU, Experienced Labour Force, and International Quality. Home to world’s highest number of Green Factories. These factories use energy-efficient and environment-friendly technology and practices that save water, energy and minimize pollution.
Here are some advantages of sourcing from Bangladesh:
Some of the challenges of sourcing from Bangladesh include inadequate infrastructure, lack of skilled workforce, high dependence on imported raw materials, compliance issues, rising labor costs and a quality or capability gap, political and economic instability among others.
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