SPECIAL SERVICES
Due to Industry demand we are also ensure the following services for the development of the consumer products services industries.
🎯 CAPA & Follow-Up: Guarantee Permanent Quality
QIV Global’s CAPA & Follow-Up Service ensures defects never return. From Follow-Up Inspection to Verification Audit and Progress Reporting, we provide full lifecycle quality resolution and supplier development.
Why CAPA & Follow-Up is Critical 💰
Stop Recurring Losses
Prevent repeated rework costs, inspection fees, and delays caused by recurring defects.
Protect Your Brand
Ensure no defective products reach customers, safeguarding brand reputation and trust.
Accountable Payment
Only release payment after CAPA verification confirms defect resolution.
Supplier Improvement
Enforce best practices and improve supplier processes for long-term quality.
Three Pillars of QIV CAPA Verification ⚙️
- Verify implementation of corrective actions: new tooling, SOP updates, retraining.
- Confirm supplier can produce defect-free products under new procedures.
- Conduct targeted AQL inspection on reworked or new batch.
- Validate defect resolution and compliance with product standards.
- Document findings from follow-up and verification audits.
- Provide audit trail for supplier accountability and internal reference.
Strategic Benefits: Maximize ROI 📈
| Stakeholder | Key Benefit | Impact | Icon |
|---|---|---|---|
| Buyers | Definitive Shipment Release | Approve shipment only after full quality verification. | 🚀 |
| Finance Teams | Reduced COQ | Lower recurring expenses from rework and inspections. | 💵 |
| Management | Supplier Development Insights | Objective data to guide sourcing strategy and vendor rating. | 🎯 |
Secure Your CAPA & Follow-Up Service Today
Prevent defect recurrence and achieve systemic quality improvements across your supply chain with QIV Global.
Book CAPA & Follow-Up Now🛠️ Factory Development: Customize Your Supplier to Your Standards
QIV Global’s Factory Development (F-Dev) service transforms your supplier to meet your unique quality protocols, SOPs, and compliance requirements. We bridge the gap between standard factory capabilities and your expectations, ensuring reliable, high-quality production for your brand.
What is Factory Development (F-Dev)? 🤝
Factory Development is a consultative, hands-on approach that aligns your supplier’s operations with your brand-specific protocols. It goes beyond auditing and ensures your SOPs, quality systems, and technical standards are implemented effectively.
- Protocol Integration: Embed client-specific manuals, restricted substance lists, and specialized SOPs into daily factory operations.
- System Customization: Modify QMS, training, and documentation for new product launches or high-end production.
- Risk Reduction: Address operational weaknesses identified in audits to prevent recurring defects.
Why Customization is Essential 📉
Protect Proprietary Methods
Implement unique manufacturing techniques and SOPs to safeguard your IP.
Compliance with RSLs
Integrate your Restricted Substance Lists into IQC inspections to ensure early-stage compliance.
Scalability & Replication
Guarantee new factories adopt proven systems from your existing supply chain immediately.
Case Study: High-End Ceramics in China 🇨🇳
A premium European retailer faced high defect rates in glaze consistency and thermal shock resistance. QIV implemented targeted Factory Development to align technical SOPs and QC training.
- Integrated Glaze Temperature SOPs with visual control charts for operators
- Trained QC staff on identifying glaze pooling defects in the Final Inspection Checklist
Benefits for Buyers, Importers & Manufacturers ⭐
| Stakeholder | Key Benefit | Why It Matters | Icon |
|---|---|---|---|
| Global Buyer / Importer | Guaranteed Unique Compliance | Protects IP and reduces compliance liability | 🛡️ |
| Sourcing / Purchasing | Expanded Supplier Base | Diversifies supply chain risk and increases negotiation leverage | 🤝 |
| Manufacturer / Factory | Process Maturity | Elevates factory performance and attracts long-term contracts | 📈 |
Transform Your Supplier Today
Ensure your supplier meets your unique quality, compliance, and operational standards with QIV Global Factory Development.
Book Factory Development Consultation⚙️ Factory Quality Process Development: Engineering Quality Into Your Supplier’s DNA
QIV Global’s Factory Quality Process Development (FQPD) service builds systematic quality controls directly into your supplier’s production lines. We implement SOPs, QMS, and measurable processes, turning inconsistent manufacturing into predictable, high-quality operations that reduce defects and rework costs.
What is Factory Quality Process Development (FQPD)? 🛠️
- System Design: Customized QMS implementation to ensure batch-to-batch consistency.
- SOP Creation: Clear, visual, and measurable SOPs for IQC, IPQC, and FQC stages.
- Risk Mitigation: Inline checkpoints for immediate defect detection, reducing rework.
Why Flawed Processes Create Recurrent Failures 📉
Reliance on Individual Skill
Without SOPs, quality depends on memory. FQPD replaces this risk with repeatable, documented processes.
Late Detection
IPQC prevents hundreds of defective units by detecting issues in-line rather than at final inspection.
Supplier Blind Spots
FQPD introduces global best practices in documentation, calibration, and environmental control to overcome limitations.
| Weak Process Area | Resulting Risk | FQPD Solution |
|---|---|---|
| No IQC | Receiving flawed raw materials contaminates entire batch | Implement Material Testing SOPs & supplier evaluation criteria |
| No IPQC | Continuous defects go undetected for hours | Insert check-and-measure points directly into production line |
| No Calibration | Equipment drifts cause size/material failures | Introduce maintenance, calibration schedules & documentation procedures |
Case Study: Bed Sheet Factory in Pakistan 🇵🇰
QIV addressed recurring sizing errors and stitching inconsistencies for a major US bedding retailer by implementing visual Size Check Stations and detailed Machine Setting SOPs for sewing operators.
- Sizing IPQC: Go/No-Go gauges and mandatory log sheets every 30 minutes
- Stitching Density SOP: Standardized tension and stitches per inch for each product line
Outcome: Defect rate dropped near zero within 3 months; shipment acceptance rate rose from 75% to 98%, eliminating costly re-inspections.
Benefits for Buyers, Importers & Manufacturers ⭐
| Stakeholder | Key Benefit | Why It Matters | Icon |
|---|---|---|---|
| Global Buyer / Importer | Predictable Quality | Lower COQ by reducing rework & scrap costs | 💰 |
| Sourcing / Purchasing | Supplier Benchmarking | Builds reliable, stable, diversified supply base | 🤝 |
| Manufacturer / Factory | Increased Efficiency & Yield | Boosts profitability and ensures long-term contracts | 📈 |
Engineer Lasting Quality Into Your Supplier
Transform your supplier’s processes, implement robust QMS, and ensure consistent product quality with QIV Global Factory Quality Process Development.